Senior Manufacturing/project Engineer Resume
New York, CitY
SUMMARY
- Highly accomplished and talented technical and technical operations manager with more than 20 years of experience.
- Demonstrated revenue enhancing skills in project management, lean manufacturing, quality management, process design and redesign, and implementation of positive change.
- Adept at developing and leading successful departments, teams, and production lines. Able to create and implement sound policies & actionable procedures.
- Strong communication skills that bridge the gap between technical & non - technical personnel, provide effective guidance to production line teams and clear explanation of ROI to executives.
Areas of Expertise
- Design for Manufacturability (DFM)
- Design for Assembly (DFA)
- Manufacturing Systems
- Failure Mode & Effects Analysis (FMEA)
- Quality Management/ISO 9000
- Six Sigma/Lean Manufacturing
- Statistical Data/Process Control
- New Product Introduction Lifecycle
- Strategic Planning
- Work Breakdown Structure
- GANTT, PERT
- MS Office Suite
PROFESSIONAL EXPERIENCE
Confidential, New York City
Senior Manufacturing/Project Engineer
Responsibilities:
- Completed this project in a cash flow sensitive environment while meeting all major milestones & NPI gates.
- Realized cost savings by achieving critical quality milestones.
- Reviewed production line layout/flow and lead team to create an efficient high volume assembly line.
- Ensured compliance with Six Sigma and Lean Manufacturing standards for production lines including DFM
- The Vietnam installation, operational qualification, and process transfer, were verified by rigorous Fortune 500 customer production line audit.
Confidential, Vancouver, WA
Senior Manufacturing Product Engineer
Responsibilities:
- Managed the transformation of a 'Highest Risk' 'Fast Track', Phase I high powered fiber optic cable assembly line into a Phase 5 manufacturing line in an ISO 9000 environment, while maintaining other high profile prototype deliveries.
- Qualified a company's Chinese operations to build fiber assemblies in a 'copy exact' method.
- Enabled $20.8M in revenue and >$10M in investment for the company.
Confidential, Hillsboro, OR
Project (Component) Engineer
Responsibilities:
- Supported electrical, mechanical, industrial, and test engineering team with electrical components, specifications, optical build up, manufacturability expertise, and component selection to mock up demos, samples, prototypes, and pre-production products.
- Worked closely with quality control to ensure survival of LCD module in extreme conditions.
- Developed product roadmap where sales, R&D, and manufacturing could adapt business plans and strategies for business success and growth.
Confidential, Camas, WA
Capital Equipment Design and Project Engineer
Responsibilities:
- Selected, tested, and deployed of variable frequency, brushless, and closed loop controlled motors requiring precision electro-mechanical interaction. Solved issues with backlash, position, web control and other non-linear noise.
- Managed large 65” LCD screen rework project.
- Developed Robust Process in clean room environments meeting the highest international quality standards
Confidential, Vancouver, WA
Chief Executive Officer
Responsibilities:
- Installed, maintained, and debugged high volume, high horse power production equipment, including 3 phase transformers with protective current, “heaters’, breakers, control circuitry. Installed and maintained IT services.
- Created 3-D real-time designs for customers.
- Managed concurrent production of over $100K in cabinet orders per month
- Sold company per business plan.
Confidential, Vancouver, WA
Project Engineer/Manager
Responsibilities:
- Product Feature Architect Lead for high volume, photographic quality printer. Explored, defined, and implemented a solution path for product development, manufacturability, and delivery.
- Devised a software installer strategy, aligning teams worldwide to produce a single delivery model to the customer.
- Collected server-side data and produced automated responses to unseen issues with deployment and operations.
Confidential, Vancouver, WA
R&D Engineer/Manufacturing Process Engineer
Responsibilities:
- Developed new code to support printer formatter/language card boot code, Power On Self Testing (POST), Non-volatile Memory (NVM), smart chip code, and re-flashing Read Only code.
- Wrote and debugged firmware code expanding the functionality of a networked printer interface.
- Identified and solved issues preventing printer cartridges from lasting 7 years by defining and managing complex experiments utilizing Design of Experiments DOE to optimize production and design polices.
- Coordinated multiple worldwide factories' production plans while keeping standard production inconveniences minimal.
Confidential, Corvallis OR
Capital Equipment/Process Engineer
Responsibilities:
- Managed an equipment engineering team to cost reduce motion control tooling.
- Gathered baseline data, then analyzed product vs. manufacturing vs. machine capability.
- Planned, designed, and implemented process data collecting system for a high volume pick and place machine comprising both measurement and data logging systems for part, lot, time, and event based data.
- Developed a new pick and place Six Sigma process and equipment set for <5µm placement.
- Trained Japanese engineers on feedback control systems of Linear Motors and systems to achieve world class motion control under heavy loads and extreme sub-micron accuracy.
Confidential, Wilsonville, OR
Capital Equipment/Process Engineer
Responsibilities:
- Showed feasibility of photographic quality printing on plain paper, consulting with chemical and media experts. This required installation, modification, and testing of a small offset prototyping printing press.
- Helped select control circuitry & other analog circuits for motion control in a high volume, photographic quality printer.