SUMMARY

• Experienced in creating CAD design, detailed drawings release, development of new product, follow - up production and post-production of automotive component
• Good understanding of vehicle powertrain components, subsystems & systems, prototype and production sample builds
• Experienced wif process development & continuous improvement and product development wif stage gate
• Experienced in automotive parts, components & subsystems, raw materials, assemblies, BOM and working wif casted, stamped, forged, sheet metal, powdered coated painting & injection molding plastic parts
• Knowledgeable of GD&T, ASME Y14.5M tolerance stack, Root Cause Failure Analysis, Design for Six Sigma(DFSS), tooling and Product Lifecycle Management(PLM)
• Proficient to ensure compliance between customer drawings & specification, design standards, testing and production process
• Experienced in vehicle level investigation & analysis using noise dynamometers, vibration testing equipment, shaker, chassis dyno, vehicle and other lab methods to identify and understand sources of NVH
• Experienced to manage product validation (DV, PV) activities including post-analysis and report writing
• Proficient in ProE/Creo, CATIA V5, NX, SolidWorks, AutoCAD, MATLAB, APQP, DVP&R, NPI, CPI, PPAP, DFMEAs, Windchill/Team Center etc.

PROFESSIONAL EXPERIENCE

Product Development Engineer

Confidential, Milwaukee, WI

Responsibilities:

• Designed & developed vehicle components and track project from concept to implementation into production
• Performed design change activity to improve cost, manufacturing and product reliability utilizing DFM/DFA
• Worked on chassis parts including suspension, axle, tires, wheels, steering system, brake system, suspension and Plastic parts such as output sprocket cover & belt guard, backbone Caddy & battery box cover etc.
• Verified DVP&R wifin XFMEA list and communicated all stakeholders for any actions required
• Applied sound design practices to all design projects, use appropriate tools for product designs, and identify opportunities for teh acquisition of new design tools
• Performed design & engineering process for a component from conception through completion
• Generated accurate CAD models, engineering drawings, new concepts that may apply to product specifications and coordinated activities wifin teh department, cross functional & supplier to meet milestone dates
• Provided accurate and timely submissions of CAD information to EDS(Engineering Data System)
• Created documentation supporting product development, including product build book and assembly documentation
• Performed fuel economy improving through vehicle lightweighting, advancing safety through innovative structural architectures and preserving environment through emission control
• Analyzed Test Incident Report and solution, Components level testing, component fitment and verification.

Mechanical Engineer

Confidential, Billings, MT

Responsibilities:

• Performed tank nozzle load analysis by utilizing NozzlePRO and pipe flexibility calculations by CAEPipe software
• Worked on hydraulic analysis, schematic, P & ID, symbol, lines, tank, valve, fitting & end connectors and components
• Coordinated teh completion of different type of valve and process equipment layout drawings wif other design disciplines

Design Engineer

Confidential, Peoria, IL

Responsibilities:

• Designed & developed NPI cooling module of large hydraulic excavator 390DX & CPI 329, 345D, 336/349F
• Performed design activities, calculations, drawings and bills of materials
• Coordinated for teh completion of engineering design, prototyping & product development activities
• Created engineering designs that meet customer specifications, technical summaries, and other contract documents
• Performed design modifications for existing equipment to make teh equipment suitable for specific requirements and provided guidance on fabrication, assembly & installation and released production drawing
• Completed engineering drawings and release documents in accordance wif engineering procedures
• Provided engineering support for production, quality assurance, customer service and other internal customers
• Developed specifications and data sheets for after treatment & cooling systems of different hydraulic excavator
• Prepared engine overhaul Bill of Material for 3512A, 3516A, 3512B & 3516B of Reman Genset engines.
• Worked on engine block, cylinder head, piston & piston rod, exhaust manifold and exhaust gas recirculation systems
• Developed, revised & interpreted drawings include new product development, current product quality & cost improvements

Project Engineer

Confidential, Janesville, WI

Responsibilities:

• Designed sheet metal enclosure, welded skid & Welding Specification, frames, brackets, tubing and structural steel
• Directed and coordinated all phases of projects from teh project initiation, project development, project cost estimate and control, project procurement, start up, turnover and project close out
• Coordinated to ensure schedules and dates are met while considering vendor and production lead times
• Developed equipment specifications, data sheets, technical requisitions and technical bid evaluations (TBE), MR, BOM and evaluated new process equipment (dryer) for optimal & cost reduction
• Ensured all fabrication, inspection, testing, and installation must be in accordance safe work practices, and all local, state, and federal codes.
• Designed & controlled engineering documents as per company procedure and prepared preliminary design calculation for pump, valves & storage tank
• Performed teh pressure loss and heat transfer calculations for sizing of teh pump, piping & fittings and provided appropriate engineering input and a technical overview to design activities

Application Engineer

Confidential

Responsibilities:

• Developed specifications and data sheets for hydraulic excavator, rock truck, wheel loader, tractor, dozer, and associated piping, valves, components, mechanical sealing, fitting and actuators compliant to code & standard.
• Coordinated all technical aspects in teh support of product documentation and provide technical support, and instructions in accordance wif contract specifications
• Provided feedback in warranty claim reviews, investigations and corrective actions.
• Coordinated in improving long term reliability maintenance plan to minimize down time and maintenance cost
• Developed & updated various documentation for tool operation, assembly, repair and maintenance.
• Prepared reports on teh impact of maintenance activities such that interruptions to operations are minimized.