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Quality Engineer Resume

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MI

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SUMMARY:

  • Over - all 3+ years’ experience as a Manufacturing and Quality Engineer.
  • Assisted in Implementing and managing Six Sigma, Continuous Improvement, Manufacturing tools and other Lean initiations.
  • Applied Lean Manufacturing techniques to continuously improve cycle times and process flows.
  • Worked with customer APQP, PPAP DFMEA, PFMEA and Quality Control.
  • Responsible for development activities by proper documentation through Design Control such as Risk analysis, Process validations(IQ/OQ/PQ) ensures compliance with internal Quality system in accordance with Quality system standards and ISO standards.
  • Responsible for finding solutions to problems using Root cause analysis, 5 why’s, 8-D problem solving.
  • Assisted in planning and performing internal Corrective Action Preventive Action(CAPA) and in line with the Process Failure Mode and Effect Analysis (PFMEA) and control plan to reduce non-conformances.
  • Practiced the concepts applying the ISO 9001 Quality Management.
  • Experienced in APQP Processes: RCA, SPC, PPAP, Control Plan, FMEA, Flow Diagrams, P-Charts and Audits.
  • Skilled in Lean Manufacturing tools like Just-In-Time (JIT), Material Resource Planning (MRP) & Production Planning.
  • Goal-oriented individual with strong leadership capabilities.
  • Organized, highly moti

TECHNICAL SKILLS:

MS Office: MS Word, MS Excel, MS Power Point, MS Project.

Engineering Tools: Lindo, Arena Simulation, C Language compilers.

Manufacturing and Quality engineer skills: Six sigma, Lean Manufacturing, PPAP, APQP, FMEA, DFMEA, PFMEA, 5-WHY’S, 8-D problem solving, Capability analysis, GD&T, Root Cause Analysis, 5S, Kaizen, Quality Control, ISO 9001, Mini tab, Gage R&R, NCR process, Fish bone diagram.

Design Software: AUTO CAD, CAD, ANSYS, SOLID WORKS.

PROFESSIONAL EXPERIENCE:

Quality engineer

Confidential,MI

Responsibilities:
  • Responsible for custom Product Inspection criteria that reduced lead-time from 3 weeks to 8 days using Dimensional analysis.
  • Guided and led the Inspectors to follow the manufacturing guidelines to value functionality of components while reviewing Products and eliminating under performing parts going to customer.
  • Participated in Cost saving initiative to reduce Manufacturing costs using APQP before launching the Product.
  • Worked to improve ISO 9001and AS 9001 systems at the direction of Quality management.
  • Worked with Management, Engineering and other staff regarding improvement of Product Efficiency using Quality Control.
  • Worked to facilitate Root cause analysis on Products that fail to meet internal or customer specifications using Fishbone or Cause and Effect diagram.
  • Participated in the new Product Design and Production with all errors examined before launching using PPAP.

Part Manufacturing Engineer

Confidential

Responsibilities:
  • Responsible for daily success of the Production line while managing Engineering Technology.
  • Maintained detailed Component and Process Level Documentation, Schedules complying to all standards in case of Audits.
  • Determined Root Cause of Non-Confirming material to eliminate repeated occurrences using FMEA.
  • Analyzed Manufacturing problems and Field issues, determining the cause and developing Cost Effective Technology.
  • Developed Process sheets, Reviews and Approve PFMEA and Control charts
  • Managed the Product change or Enhancement process and update all Products impacted by Design changes.
  • Performed Gage studies to determine Accuracy and Capability using Gage R&R.
  • Defined Process, Equipment and Layout for required Workstations.
  • Also involved in creating new Department layouts to improve Ergonomics and create Cost Savings.

Continuous Improvement Engineer

Confidential

Responsibilities:

  • Responsible for driving improvements through the corrective action process for internal and external Customers.
  • Responsible for developing Process methods and Production layouts for new and existing lines.
  • Participated in issuing Corrective action report showing the Root Cause of issue and corrective actions using 8-D Problem solving.
  • Responsible for Cost reduction by eliminating waste and other non value added activities using 7 Wastes of Lean Manufacturing.
  • Responsible for change in Production process and to adopt a new Technology using 5-Why’s.
  • Collaborated with Design Engineers to create new Products and then Assembly lines for these new Products using DFMEA/PFMEA.
  • Responsible for re-arranging the Machining process for Continuous Improvement.
  • Worked with cutting down the Delay time in Manufacturing process thereby reducing the cost.

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