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Senior Process Engineer Resume

Port Huron, MI

PROFESSIONAL EXPERIENCE:

Senior Process Engineer

Confidential, Port Huron, MI

  • Reduced defects by $500,000 by implementing project management system in one year and dashboard that communicated status to VP of Manufacturing
  • Maintain process capability, improve capability and root cause process failures of polymer composite Tier 2 automotive manufacturer - 24 hour facility, 17 million yards per year
  • SPC (JMP and Minitab), DOE, DFSS, LEAN, 5 Whys, Ishikawa diagrams, etc.
  • Reduced scrap by $150,000 a year and possible loss of contract for a product by installing, improving, documenting, training, supervising, and decommissioning a temporary inspection machine with improved lighting and two operators
  • Contributed to selection of engineering projects and goals with remote upper management
  • Manage daily activities of two Engineering Technicians on off-shifts
  • Generated FMEAs, SOPs, ECOs, and corrective actions (8Ds) when needed
  • Directed intra-department Defect Review Program to decrease scrap by $750,000 per year
  • Decreased defect PPM for 300,000 yards per year product line by 4000% in first year
  • Optimized machinery function through PID loops, PLC parameters and troubleshooting, installation of in-line measurement instruments and tension controllers
  • Allen-Bradley, E+L, Keyence and Omega sensors, Emerson Control Techniques
  • Changed out-dated inspection lighting to cost-effective, safe LED fixtures
  • Promoted from Process Engineer after exceeding target goals and successfully managing department in manager's extended absence

Compliance and Process Improvement Specialist

Confidential, Chesterfield, MI

  • Optimized and managed government compliance (CPSIA, CCPSA, and EU) and high-profile customer compliance of over 2000 SKUs for all 6 group companies
  • Created Six Sigma based project management program to efficiently use limited resources of all warehouse departments
  • Designed and introduced production scheduling and reporting program for the conversion of over 5 million yards of film per year with contract software developer
  • Reduced customer returns by developing crush-proof packaging with outside supplier
  • Eliminated redundant product testing which doubled throughput without sacrificing quality
  • Proficient in Microsoft Excel, Project, Word and PowerPoint, as well as Microsoft Dynamics GP Manufacturing and Inventory modules
  • Promoted from Quality Lab Technician, after successfully improving supplier relations, quality of product, and work flow

Lab Assistant

Confidential, Raleigh, NC

  • Facilitated project set-up, execution, and reporting with outside professional clients
  • Formulated original standardized testing for unique products, and proper execution of AATCC standardized tests
  • Analyzed material properties utilizing Instron, hydrostatic head tester, and pneumatic dye press
  • Analyzed stiffness, air permeability, friction, and tensile properties
  • Managed facilities while manager was on medical leave

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